The plastic manufacturing industry in India is experiencing unprecedented growth, with businesses constantly seeking cost-effective solutions to expand their production capabilities. For many manufacturers, investing in a second hand plastic injection moulding machine has become a strategic decision that balances quality, affordability, and operational efficiency. At Yashuka Machinery, we understand that purchasing used industrial equipment is a significant investment.
A second hand plastic injection moulding machine is a previously owned piece of industrial equipment used to manufacture plastic products by injecting molten plastic material into a mould cavity. These machines, also known as pre-owned injection moulding machines, have been used by another manufacturer before being refurbished or resold.
The process works through a simple yet precise mechanism. Plastic pellets are fed into a heated barrel where they melt. The molten plastic is then injected into a closed mould under high pressure. Once cooled, the mould opens and the finished product is ejected. This process can produce anything from bottle caps to automotive components.
Used injection molding machines come in various configurations including hydraulic, electric, and hybrid models. The tonnage capacity ranges from small 50-ton machines suitable for precision parts to massive 1000-ton units for large automotive components. Understanding these basics helps manufacturers identify which type of old plastic injection moulding machine best suits their production needs.
When properly maintained and refurbished, these machines can deliver performance comparable to new equipment at a fraction of the cost. Many second hand machines available in the Indian market are imported from Japan and other countries where strict maintenance protocols ensure equipment longevity.
The most compelling advantage of purchasing a refurbished plastic injection moulding machine is the substantial reduction in capital expenditure. Businesses can save anywhere from 40% to 70% compared to new machine prices. This freed-up capital can be redirected toward raw materials, workforce training, or expanding product lines.
Unlike new machines that may have delivery lead times of several months, second hand injection molding machines are typically available for immediate inspection and installation. This quick deployment means faster return on investment and the ability to respond rapidly to market opportunities.
Pre-owned equipment comes with operational history. You can verify actual production capabilities, maintenance records, and performance consistency. This transparency reduces the risk associated with unproven technology or first-generation models.
New machinery experiences steep depreciation in the first few years. By purchasing used equipment, the previous owner has already absorbed this initial depreciation, meaning your asset retains value better over time.
Choosing second hand plastic injection moulding machine manufacturers who focus on refurbishment contributes to a circular economy. It reduces industrial waste and the carbon footprint associated with manufacturing new equipment.
Budget constraints that might exclude new machines from top-tier manufacturers become manageable when considering used options. Businesses can access Japanese or European quality at prices comparable to lower-tier new machines.
Some suppliers offer trial periods or demonstration runs, allowing you to verify that the machine meets your specific production requirements before finalizing the purchase.
The used injection moulding machine market features several renowned brands known for durability and performance. Understanding the strengths of each helps in making an informed choice.
HISHIYA has established itself as a reliable name in the injection moulding industry. Known for robust construction and user-friendly interfaces, HISHIYA machines are particularly popular among small to medium-scale manufacturers.
These machines are recognized for their consistent clamping force, precise injection control, and energy-efficient operations. The availability of spare parts and technical support in India makes HISHIYA a practical choice for businesses seeking minimal downtime. The hydraulic systems are designed for longevity, with many units operating reliably for decades when properly maintained.
HISHIYA's second hand machines typically feature tonnage ranging from 80 to 650 tons, making them suitable for diverse applications from household items to industrial components.
NESSEI represents precision engineering at its finest. This Japanese manufacturer has built a reputation for machines that deliver exceptional repeatability and quality consistency. NESSEI horizontal plastic injection moulding machines are particularly sought after for applications requiring tight tolerances.
The horizontal configuration offers advantages in automated production lines, making material handling and product removal more efficient. NESSEI machines are known for their advanced control systems that allow precise adjustment of injection speed, pressure, and cooling time.
In the second hand market, NESSEI machines retain significant value due to their build quality. Even units that are 15-20 years old can perform reliably when refurbished by experienced technicians. These machines are particularly popular in the automotive, medical device, and consumer electronics sectors.
JSW (Japan Steel Works) stands as one of the most respected names in the global injection moulding industry. JSW horizontal plastic injection moulding machines are synonymous with innovation, precision, and durability.
JSW pioneered several technological advancements in the industry, including all-electric machines and hybrid systems. Their equipment is known for exceptional energy efficiency, low noise levels, and superior moulding precision.
The second hand market for JSW machines is particularly robust because of their legendary reliability. Many manufacturers specifically seek out used JSW equipment knowing that even older models incorporate advanced features. The availability of comprehensive technical documentation and widespread service networks make JSW an excellent choice for businesses prioritizing long-term operational stability.
JSW machines excel in high-volume production environments where consistency and minimal cycle time are critical. Their control systems are intuitive, reducing operator training time and minimizing production errors.
Assessing the true condition of a pre-owned injection moulding machine requires a systematic approach combining visual inspection, functional testing, and documentation review.
Request comprehensive operational records including production hours, previous applications, maintenance logs, and any major repairs or component replacements. Machines used for producing high-tolerance medical components typically receive better maintenance than those in less demanding applications.
Begin with a thorough external examination. Look for signs of oil leakage around hydraulic components, cracks in the frame or platens, and corrosion on metal surfaces. The machine's external condition often reflects internal care. Check the condition of tie bars and guide pins for excessive wear or scoring. Examine electrical panels for any unauthorized modifications or temporary fixes using tape or zip ties, which indicate poor maintenance practices.
Never purchase without witnessing the machine in operation. Run multiple cycles and observe:
Original manuals, wiring diagrams, and hydraulic schematics are invaluable for future maintenance. Their absence suggests incomplete records and potential future challenges in troubleshooting.
1. Match Machine Specifications to Your Requirements - Identify your production needs precisely before shopping. Consider shot size, clamping force, platen size, and daylight opening. Buying oversized equipment wastes energy while undersized machines cannot produce your parts properly.
2. Verify Power Requirements - Confirm your facility can supply the required electrical power. Voltage, phase, and amperage must match. Upgrading electrical infrastructure adds unexpected costs.
3. Assess Spare Parts Availability - Research spare parts availability and costs for the specific model. Obsolete models may have discontinued parts, leading to extended downtime and expensive custom fabrication.
4. Calculate Total Ownership Costs - Beyond purchase price, factor in transportation, installation, refurbishment, operator training, and ongoing maintenance. A cheaper machine requiring extensive repairs may cost more than a well-maintained higher-priced unit.
5. Inspect Cooling System - Check water channels for scaling or blockages. Efficient cooling directly impacts cycle time and product quality. Corroded cooling lines require expensive repairs.
6. Evaluate Safety Features - Ensure all safety guards, emergency stops, and interlocks function correctly. Safety compliance is non-negotiable and retrofitting safety features is costly.
7. Request Sample Production - If possible, produce sample parts using your actual mould or a similar one. This reveals the machine's true capability for your specific application.
8. Verify Legal Documentation - Ensure proper ownership documents, import certificates (if imported), and clearance from any liens or loans. Incomplete documentation can create legal complications.
9. Check Foundation Requirements - Heavy machines require proper foundation. Understand installation requirements and ensure your facility floor can support the machine's weight and vibration.
10. Negotiate Warranty Terms - Even used equipment should come with some warranty coverage. Reputable second hand plastic injection moulding machine manufacturers provide at least 30-90 days warranty on critical components.
Proper maintenance transforms a second hand injection molding machine into a reliable production asset that operates for decades.
Maintain detailed maintenance logs documenting all service activities, parts replaced, and issues encountered. These records help predict component lifespan and plan preventive maintenance.
This decision depends on multiple factors including budget, production requirements, and long-term business strategy.
Many successful manufacturers combine both strategies—purchasing new machines for critical high-volume production while using refurbished equipment for secondary operations, prototyping, or backup capacity. This balanced approach optimizes capital allocation while maintaining operational flexibility.
The preference for used Japnese injection moulding machine stems from several compelling factors that have made Japan synonymous with manufacturing excellence.
Japanese manufacturers implement rigorous quality control during production. Tight tolerances, superior materials, and meticulous assembly create machines that outperform and outlast competitors. Even decades-old Japanese equipment often operates more reliably than newer machines from other regions.
Japanese factories follow disciplined preventive maintenance schedules. Machines receive regular service regardless of apparent need. This culture means used Japanese equipment typically has comprehensive maintenance history and replacement of wear parts before failure.
Japan led innovation in injection moulding technology including servo-driven systems, precision controls, and energy-efficient designs. These technological advantages remain valuable even in older models.
Japanese machines routinely operate for 20-30 years with proper care. This proven durability makes them attractive investments even when purchasing older units.
Strong trade relationships and established import channels make Japanese second hand plastic injection moulding machines readily available. Companies like Yashuka Machinery specialize in sourcing, refurbishing, and supporting these imports.
Japanese brands maintain higher resale values. Should you eventually upgrade, Japanese equipment sells faster and at better prices than alternatives.
Japanese manufacturers provide comprehensive technical documentation, making troubleshooting and repairs straightforward even years after production.
Understanding these categories helps buyers match equipment condition to their technical capabilities and budget. Here's a comprehensive comparison:
| Comparison Factor | Fully Refurbished Machines | As-Is Machines |
|---|---|---|
| Purchase Price | Higher initial investment (30-50% more than as-is) | Lowest purchase price in the market |
| Operational Status | Ready to operate immediately after installation | Unknown operational condition - may require extensive repairs |
| Warranty Coverage | Typically 3-12 months warranty on critical components | No warranty or guarantee provided |
| Components Replaced | All worn parts, hydraulic seals, and critical components replaced | Sold in existing condition - no replacements |
| Testing & Quality | Comprehensive operational testing and performance verification | Not tested - buyer must assess functionality |
| Refurbishment Work Included | • Complete disassembly and cleaning • Screw and barrel reconditioning • Control system calibration • Hydraulic system overhaul • Electrical system check • Repainting and cosmetic restoration |
No refurbishment work performed |
| Documentation | Detailed refurbishment report and test results provided | Limited or no maintenance documentation |
| Technical Support | Comprehensive technical support from supplier | Minimal to no technical support |
| Hidden Costs | Minimal - most issues already addressed | Potentially high - unexpected repairs and replacements needed |
| Risk Level | Low risk - verified performance and condition | High risk - unknown problems may emerge |
| Downtime After Purchase | Minimal - immediate production possible | Significant - time needed for assessment and repairs |
| Production Readiness | 95-100% production ready | 30-70% production ready (highly variable) |
| Ideal For | • First-time used equipment buyers • Manufacturers without maintenance staff • Businesses needing immediate production • Companies prioritizing reliability |
• Experienced manufacturers with technical teams • Buyers with in-house refurbishment capability • Spare parts sourcing • Custom rebuild projects |
| Tool & Expertise Required | Minimal - basic operation knowledge sufficient | Extensive - requires skilled technicians and specialized tools |
| Time to Production | 1-3 days (installation only) | 2-6 months (depending on required repairs) |
| Energy Efficiency | Optimized during refurbishment process | May have inefficiencies until serviced |
| Safety Compliance | All safety features tested and certified | Safety features may be non-functional or missing |
| Resale Value | Higher resale value due to documented condition | Lower resale value due to uncertain history |
| Best Use Case | Primary production equipment where reliability is critical | Backup equipment, learning projects, or spare parts inventory |
| Total Cost of Ownership (3 years) | Moderate - predictable maintenance costs | Potentially higher - unpredictable repair expenses |
| ROI Timeline | 18-24 months (faster due to reliability) | 24-36+ months (delayed by repair costs and downtime) |
Choose Fully Refurbished if you:
Choose As-Is if you:
At Yashuka Machinery, we typically recommend fully refurbished machines for 85% of our clients. The higher initial investment is consistently offset by:
For the remaining 15%—experienced manufacturers with robust technical capabilities—as-is machines can provide excellent value when they have the infrastructure to manage restoration independently.
The Bottom Line: Evaluate your internal capabilities honestly. Most businesses find refurbished plastic injection moulding machines provide superior total value when considering hidden costs, production delays, and risk management associated with as-is equipment.
Essential documents include:
Calculate total landed cost including freight, insurance, customs duty, IGST, clearing charges, and inland transportation to accurately assess investment.
Engage experienced customs brokers familiar with machinery imports. They handle documentation submission, duty payment, and coordinate inspections expediting clearance.
Companies like Yashuka Machinery offer end-to-end import services handling sourcing, inspection, documentation, shipping, customs clearance, and installation. This comprehensive approach minimizes complications and ensures smooth acquisition.
Understanding potential problems helps buyers recognize red flags during inspection and budget for repairs.
Scale and debris accumulate in cooling channels reducing heat transfer efficiency and increasing cycle time.
Solution: Chemical cleaning or mechanical rodding of cooling channels restoring proper flow.
Older machines may have non-standard platen bolt patterns or inadequate daylight opening for modern moulds.
Solution: Verify mould compatibility before purchase or budget for mould modifications.
Discontinued control systems create challenges for programming and parameter adjustment.
Solution: Control system upgrades or replacement with modern equivalents maintaining original machine functionality.
Pricing varies significantly based on multiple factors. Understanding market rates helps negotiate effectively.
Don't focus solely on purchase price. Calculate cost per ton of clamping force and expected production capacity. A reliable ₹15 lakh machine producing consistently outperforms an unreliable ₹10 lakh machine requiring frequent repairs.
Purchasing a second hand plastic injection moulding machine represents a strategic investment requiring careful consideration of multiple factors:
The used injection moulding machine market offers exceptional opportunities for manufacturers seeking to optimize capital investment while accessing quality production equipment. Japanese machines particularly stand out for reliability and longevity.
At Yashuka Machinery, we specialize in sourcing, refurbishing, and supporting pre-owned injection moulding equipment. Our comprehensive approach ensures you receive machines meeting your specifications, backed by warranties and supported by experienced technical teams.
Whether you're establishing a new manufacturing facility, expanding existing capacity, or replacing aging equipment, second hand plastic injection moulding machines provide viable, cost-effective solutions without compromising quality or performance.
Ready to explore options for your manufacturing needs? The right equipment partner makes all the difference between a successful investment and costly mistakes. Take time to assess your requirements, conduct thorough due diligence, and work with experienced suppliers who prioritize your success alongside their business.